Custom PCB Design

Solutions tailored to your needs.

Transforming concepts into Advanced, Custom PCB Designs

At Thomas Instrumentation, we specialize in turning complex electronic concepts into practical PCB designs. Our comprehensive services cover everything from detailed board layout and engineering to thorough diagnostics and efficient prototyping. We emphasize custom PCB design & layout, DFM‑ready, rapid prototyping, and manufacturing‑aligned workflows. With a focus on precision, reliability, and innovation, we ensure your project’s success from the ground up.

What’s Included in our PCB Design?

System architecture & constraints: block diagrams, performance targets, regulatory constraints, early stack‑up planning.
Layout & stack‑up/impedance planning: HDI/rigid‑flex options, controlled impedance, clearances, creepage
Signal/power integrity & thermal analysis
Design for Manufacturability/Test/Reliability (DFM/DFT/DFR): panelization awareness, test‑point strategy, reliability margins
Prototype Bring‑Up: first‑article review, functional test, root‑cause diagnostics

Upgrade & Modernization

Revitalizing existing PCB designs to meet modern standards, ensuring compatibility, efficiency, and longevity. This includes component obsolescence planning, footprint updates for current supply chains, and touch screen interface upgrades.

Board Design & Layout

Crafting efficient and reliable board layouts for optimal performance and system integrity. including stack‑up definition and constraint‑driven routing for controlled impedance, crosstalk control and EMI preparedness.

Design & Engineering

Utilizing advanced technology and methods to engineer dependable and innovative electronic solutions.

Diagnostics

Conducting comprehensive diagnostics to pinpoint and resolve design challenges effectively.

Prototyping

Rapid development of prototypes to validate and refine designs, ensuring production readiness.

Why choose Thomas Instrumentation?

Expertise

Decades of extensive experience in PCB design across diverse industries.

Customization

Tailored solutions expertly crafted to meet your specific project requirements.

Quality assurance

Comprehensive and rigorous testing, quality control for every design.

Innovation

A commitment to incorporating the latest technology and innovations.

Our Design Process

Discovery & Requirements Capture (specs, risks, compliance targets)
Schematic & Library Prep (verified symbols/footprints, DRC setup).
Prototype & Bring‑Up (test strategy, debug)
Lifecycle Support (ECOs, field feedback loop, modernization, refurbishment)

Custom PCB Design

Transforming concepts into Advanced, Custom PCB Designs

What’s Included in our PCB Design?

Why choose Thomas Instrumentation?

Expertise

Customization

Quality assurance

Innovation

Our Design Process

Industries We Design For

Services

Industries

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