Custom PCB Design

Solutions tailored to your needs.

Transforming Concepts into Advanced, Custom PCB Designs

Thomas Instrumentation turns complex ideas into manufacturable PCB designs. We handle schematic development, layout, prototyping, and full lifecycle support with an emphasis on custom design, Design for Manufacturability (DFM), rapid validation, and reliable, high-quality engineering.

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Custom PCB Design Services

Upgrade & Modernization

Revitalizing existing PCB designs to meet modern standards, ensuring compatibility, efficiency, and longevity. This includes component obsolescence planning, footprint updates for current supply chains, and touch screen interface upgrades.

Board Design & Layout

Crafting efficient and reliable board layouts for optimal performance and system integrity. including stack‑up definition and constraint‑driven routing for controlled impedance, crosstalk control and EMI preparedness.

Design & Engineering

Utilizing advanced technology and methods to engineer dependable and innovative electronic solutions.

 

 

Diagnostics
Conducting comprehensive diagnostics to pinpoint and resolve design challenges effectively.
Prototyping
Rapid development of prototypes to validate and refine designs, ensuring production readiness.
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Our Design Process

  1. Discovery & Requirements Capture
    Defining specifications, risks, performance targets, and compliance needs.

  2. Schematic & Library Preparation
    Creating verified symbols and footprints, setting design rules, and building a clean documentation foundation.

  3. Prototype & Bring-Up
    Developing test strategies, validating functionality, and performing structured debugging.

  4. Lifecycle Support
    Managing engineering change orders (ECOs), incorporating field feedback, and supporting modernization or refurbishment throughout the product’s life.

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Who We Design For

Thomas Instrumentation delivers custom embedded systems and PCB designs for all industries, with a specialty in high-reliability, high-quality engineering.

We provide:

  • Flexible solutions for any application or sector

  • Designs built for longevity, consistency, and long-term production needs

  • Full lifecycle support from concept through modernization

Our versatility allows us to meet the needs of diverse clients without limiting ourselves to specific industry categories.

Why choose Thomas Instrumentation?

customer centric approach

Expertise

Decades of extensive experience in PCB design across diverse industries.

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Customization

Tailored solutions expertly crafted to meet your specific project requirements.

quality and compliance

Quality assurance

Comprehensive and rigorous testing, quality control for every design.

Why precision matters

Innovation

A commitment to incorporating the latest technology and innovations.